Seprex Private Limited

Welcome to SEPREX, where innovation meets excellence in chemical process engineering. At SEPREX, we understand that precision and reliability are paramount in chemical process engineering. That’s why our Pilot Plants are meticulously designed and engineered to simulate real-world production environments with unparalleled accuracy.
Here’s what sets our Pilot Plants apart:
1. Customization: Tailored to your specific needs, our Pilot Plants adapt to your requirements, whether for developing new processes or optimizing existing ones.
2. State-of-the-Art Technology: Incorporating cutting-edge advancements, our Pilot Plants ensure optimal performance and efficiency, empowering engineers with precision and confidence.
3. Scalability: Seamlessly transition from pilot-scale testing to full-scale production, ensuring efficiency and viability at every stage.
4. Safety and Compliance: Adhering to the highest safety standards and regulatory requirements, our Pilot Plants provide a secure environment for experimentation and development.

Seprex Pilot Scale Distillation Plant

Seprex’s Pilot Scale Distillation Plant is a state-of-the-art, skid-mounted modular system engineered to support R&D, process development, and scale-up validation in the chemical and allied industries. Designed for flexibility, safety, and high operational reliability, this facility allows clients to simulate real-world production scenarios at a pilot scale, minimizing risk and optimizing process parameters before full-scale implementation.

Key Features:

• Capacity: Configurable from 5 L/h to 100 L/h distillate rate, based on system design

• Column Type: Packed / Tray column (Glass / SS / Hastelloy based on requirement)

• Heating Systems: Electrically heated or thermic fluid-based reboilers

• Condenser Type: Shell & tube or coil-type condensers with chilled or ambient cooling

• Vacuum Operation: Capability for full vacuum down to 5 mbar for heat-sensitive compounds

• Automation: Semi or fully automated control with data logging (PLC + HMI / SCADA)

• Materials of Construction: SS304 / SS316L / Borosilicate Glass / PTFE-lined options

Applications:

• Solvent recovery and purification

• Fractional distillation of fine chemicals

• Thermally sensitive material separation under vacuum

• Azeotropic distillation and dehydration

• Reactive distillation and pilot trials before commercial production

Advantages:

• Scalable Design: Direct correlation with commercial scale design—ideal for process optimization

• Data-Driven: Equipped with accurate instrumentation for temperature, flow, pressure, and composition monitoring

• Safety Ensured: Explosion-proof components, interlocks, and flameproof panels available

• Customizable: Tailored configurations as per client chemistry and process requirements

Trial Services & Collaboration:

Clients can conduct trial campaigns at Seprex’s facility or opt for on-site pilot plant delivery and installation. Process modeling, distillation column design, simulation, and yield optimization support is provided as part of our turnkey offerings.

The Seprex Process Reactor is a robust, custom-designed system engineered for a wide range of chemical reactions under controlled temperature and pressure conditions. Built to meet exacting standards, it is ideal for applications in research, development, and commercial production.

✅ Key Features:

• Custom-Built Capacity: Available from lab scale (1 L) to commercial scale (5,000 L), tailored to the client's process needs.

• Material of Construction: SS316L, Hastelloy, glass-lined, or other exotic alloys based on chemical compatibility.

• Operating Range:

  • Temperature: Ambient to 350°C

  • Pressure: Full vacuum to 100 bar(g), depending on design

• Agitation System: High-efficiency variable speed motor with customized impellers (anchor, turbine, helical, or pitched blade) for optimal mixing and mass transfer.

• Heating/Cooling: Jacketed or limpet coil with thermic fluid, steam, or hot water systems.

• Instrumentation: Equipped with sensors for temperature, pressure, pH, level, and torque (optional), integrated with PLC or SCADA for automation and data logging.

• Modularity: Reactor system can be integrated with condensers, receivers, phase separators, filtration units, and distillation columns.

• Safety: Overpressure protection, rupture discs, flameproof motor and control panel, earthing, and interlocks as per regulatory norms.

🔧 Applications:

• Fine chemicals and specialty chemicals manufacturing

• Pharma and API synthesis

• Polymerization and emulsification

• Hydrogenation, oxidation, and nitration

• Solvent recovery and purification processes

🔍 Value Addition by Seprex:

• Turnkey delivery including process design, fabrication, automation, FAT/SAT

• Simulation & CFD-backed design to optimize heat and mass transfer

• Rapid customization and scale-up support using Seprex’s in-house pilot infrastructure

• Field support for commissioning, training, and troubleshooting

Welcome to SEPREX, your trusted partner in chemical process engineering. Our Bioreactors epitomize innovation and sustainability, offering advanced solutions tailored to diverse bioprocessing needs.

Cutting-Edge Bioprocessing Technology: SEPREX Bioreactors lead the way in bioprocessing technology, providing optimal environments for the growth and cultivation of various biological organisms. From pharmaceutical production to biofuel development and bioremediation, our bioreactors ensure high yields and purity levels across applications.

Customizable Design: Recognizing the unique requirements of each bioprocess, we offer customizable Bioreactors designed to meet specific client needs. Whether for benchtop research or large-scale production, our team collaborates closely to optimize performance, minimize contamination risks, and ensure scalability.

Precision Control Systems: Equipped with state-of-the-art control systems, SEPREX Bioreactors enable precise regulation of critical parameters. From temperature and pH to dissolved oxygen and agitation speed, our advanced monitoring ensures stable and reproducible conditions, maintaining consistent product quality and yield.

Sustainability Focus: Sustainability is at the heart of our approach. SEPREX Bioreactors are designed with eco-friendly principles, integrating energy-efficient components and minimizing waste. By prioritizing sustainability, we help clients reduce environmental impact while achieving bioprocessing goals.

Reliability and Quality Assurance: SEPREX Bioreactors are built to the highest quality standards, ensuring reliability and longevity. Rigorous testing and quality control measures guarantee consistent performance, providing confidence in the durability of our systems.

Experience the innovation and sustainability of SEPREX Bioreactors. Contact us today to discover how our advanced solutions can optimize your bioprocessing operations and drive success in the biotechnology industry.