Seprex Private Limited

Skid-mounted plants are industrial process plants consisting of frameworks made of steel. These plants may feature different types of process equipment or instrumentation. They may also have piping components or wiring, which you can mount onto a skid mount.

Discover Seprex Lab/Bench/Pilot Plants: Accelerating Innovation in Chemical Process Development

Seprex understands the critical role of laboratory, bench, and pilot plants in accelerating innovation and optimizing chemical process development. Our Lab/Bench/Pilot Plants solutions are meticulously designed to empower researchers, engineers, and scientists with the tools they need to drive discovery and streamline scale-up processes.

Our Offerings:

1.      Lab-Scale Reactors:

Seprex's lab-scale reactors offer precise control over reaction parameters, enabling researchers to explore various conditions and optimize processes on a small scale. With robust construction and advanced instrumentation, our reactors facilitate accurate data collection and analysis.

2.      Bench-Top Equipment:

bench-top equipment is designed for versatility and efficiency. These compact solutions allow researchers to simulate and evaluate processes under controlled conditions, facilitating rapid iteration and optimization.

3.      Pilot Plants:

Seprex's pilot plants bridge the gap between laboratory-scale experiments and full-scale production. With scalable designs and comprehensive instrumentation, our pilot plants enable researchers to validate process scalability, assess performance at larger scales, and optimize production parameters.

Key Features:

• Modular Design: Our Lab/Bench/Pilot Plants feature modular construction, allowing for flexibility and easy customization to suit specific research needs and process requirements.
• Safety and Compliance: Safety is paramount in chemical research and development. Seprex's Lab/Bench/Pilot Plants adhere to stringent safety standards and regulations, ensuring a secure working environment for researchers and operators.
• Technical Support: Seprex provides comprehensive technical support throughout the lifecycle of our Lab/Bench/Pilot Plants, including installation, training, troubleshooting, and maintenance services, to ensure seamless operation and maximum uptime.

Unlock the Potential of Chemical Process Development:

Partner with Seprex to unlock the full potential of your chemical process development efforts. Our Lab/Bench/Pilot Plants empower researchers and engineers to innovate with confidence, accelerate discovery, and drive towards commercial success.

Areas of Expertise:

Seprex High Pressure Laboratory Reactor

Advanced System for High-Pressure Reaction Studies and Catalyst Evaluation

The Seprex High Pressure Laboratory Reactor is a compact, precision-engineered unit designed for safe and efficient experimentation under elevated pressure and temperature conditions. It is ideal for R&D, catalyst testing, process screening, and small-scale production in academic, industrial, and pilot environments.

✅ Key Features:

• Reactor Configuration:

  • Volume: 100 mL to 5 L (customizable)

  • Material of Construction: SS316L, Hastelloy C, Inconel, or other exotic alloys based on chemical compatibility

  • Pressure Rating: Up to 350 bar(g)

  • Temperature Range: Ambient to 350°C

  • Design Code: ASME Section VIII / DIN / IS standards

• Agitation System:

  • Magnetically coupled or mechanical seal drives

  • High-torque motor with VFD (0–2000 RPM)

  • Multiple impeller options (Rushton turbine, pitched blade, anchor, etc.)

• Utility Integration:

  • Heating: Electric heating with PID control or oil jacketed heating

  • Cooling: Rapid internal/external cooling coil with chilled water circulation

  • Gas Feed: Precise gas dosing via high-accuracy mass flow controllers (MFCs)

  • Liquid Feed: HPLC or syringe pump integration for multi-component liquid injection

• Instrumentation & Automation:

  • Sensors: Pressure, temperature, RPM, torque, pH (optional)

  • Control Panel: Flameproof / non-flameproof with touchscreen HMI or PLC-SCADA integration

  • Safety Features: Pressure relief valves, rupture disc, inert gas purge, safety interlocks, and over-temperature shut-off

• Sampling & Product Collection:

  • High-pressure sampling port with zero-dead-volume design

  • Product collection vessel with vent condenser and pressure control

🔬 Applications:

• Hydrogenation, carbonylation, nitration, oxidation

• Catalyst screening and performance benchmarking

• Supercritical fluid studies

• Biomass liquefaction and hydrothermal reactions

• Polymerization and specialty chemicals synthesis

⚙️ Why Choose Seprex?

• Custom-built to your chemistry and conditions

• In-house CFD-based mixing & heat transfer optimization

• Comprehensive documentation: Datasheet, P&ID, FAT/SAT protocols

• Local support for commissioning, training, and validation